Fabricated Aluminum Panel

Spray Coated  |  No MOQ  |  Any Shape  |  Kynar 500 PVDF

No MOQ
Minimum Order
2.0–6.0mm
Thickness Range
Custom
Sizes & Shapes
Fully Fabricated, Ready to Install

AluAone Fabricated Aluminum Panels are 100% aluminum panels that are pre-treated and coated using a precision spray coating process with Kynar 500 PVDF or Powder Coating — available in 3 layers for maximum durability and weather resistance.

Each panel is fully fabricated in our factory with aluminum stiffeners, corner connectors, and folded edges. Panels arrive ready for direct installation — no on-site fabrication, cutting, or welding required. This dramatically reduces installation time and on-site labor costs.

With 20 fabrication machines and 2 dedicated spray coating lines, our state-of-the-art manufacturing facility handles panels of virtually any shape and size, including perforated, curved, and complex geometric designs.

No Fabrication Needed

Only installation — panels arrive complete with stiffeners and connectors

Non-Combustible

100% aluminum construction — inherently fire safe

100% Recyclable

Environmentally responsible — fully recyclable aluminum

Cost Effective (A+)

Optimized manufacturing process delivers outstanding value

Panel Coating Structure

Protective Film
Clear Coat
PVDF / Powder Coating
Primer
Chemical Conversion
Aluminum Sheet
Aluminum Stiffener
Aluminum Nails
Corner Connector
Folded Plate

Cross-section diagram (not to scale). Corner connector applied if needed. 3 layer Kynar 500 PVDF spray / Powder Coating system for superior weather resistance.

Engineering Data
Fabricated aluminum panels manufactured to precise specifications for architectural facade applications.
PropertyValue
AlloyA3003 / 5005
TemperH24 / H14
Thickness2.0 – 8.0 mm
WidthAccording to drawing
LengthAccording to drawing
Coating SystemKynar 500 PVDF spray, 3 layers / Powder Coating
Coating StandardAAMA 2605 / AAMA 2604
FabricationFully fabricated with stiffeners, connectors, folded edges
Minimum OrderNo MOQ required
Fire RatingNon-combustible (100% aluminum)
Recyclability100% recyclable
Manufacturing20 fabrication machines, 2 spray coating lines

The Non-Combustible
Advantage

100% Aluminum

No combustible core. No compromise on fire safety. Meets the strictest building codes worldwide.

Grenfell Tower fire — a reminder of why non-combustible facade materials matter

Grenfell Tower fire, London 2017 — a tragic reminder of why non-combustible facade materials are critical for building safety.

Why Non-Combustible Matters

Following high-profile facade fires — most notably the Grenfell Tower tragedy in London, 2017, which claimed 72 lives — building codes worldwide have undergone sweeping reform. Governments and regulatory bodies now mandate non-combustible cladding materials for high-rise and public buildings. AluAone fabricated aluminum panel is 100% solid aluminum with no combustible core — inherently meeting the strictest fire safety requirements without relying on fire-retardant additives or composite layering.

No Combustible Core

Unlike composite panels with PE cores, solid aluminum panel contains zero combustible materials. It will not ignite, spread flame, or produce toxic smoke — providing inherent fire protection for the entire lifespan of the building without degradation over time.

Global Code Compliance

Meets AS 1530 (Australia), BS 8414 (UK), NFPA 285 (US), and EN 13501-1 requirements for non-combustible facade materials. Fully compliant with post-Grenfell regulations across major markets worldwide.

Reduced Insurance & Liability

Non-combustible cladding can significantly lower insurance premiums and eliminates liability concerns associated with flammable facade materials. Building owners and developers benefit from long-term cost savings and peace of mind, avoiding costly re-cladding programs mandated in many jurisdictions.

Key Differentiator

No Minimum Order Required

Perfect for small projects, prototypes, and custom designs. Order exactly what you need — whether it is 5 panels or 5,000. No wastage, no excess inventory, no compromises.

Small project orders welcome
Prototype and sample runs
Custom one-off designs
Replacement and repair panels
Mixed shapes in one order
Same factory quality at any quantity
Request a Quote
Any Design. Any Shape.
From perforated screens to complex curved facades — our 20 fabrication machines deliver panels that push the boundaries of architectural design.
Perforated Patterns

Perforated Patterns

Custom perforation designs for ventilation, light control, and dramatic visual effects on facades and screens.

Curved Panels

Curved Panels

Single and double curved panels using precision rolling for flowing organic facade designs and column cladding.

Complex Geometry

Complex Geometry

Parametric and angular designs with multiple folds and complex intersections for signature architecture.

Custom Shapes

Custom Shapes

Hexagons, trapezoids, irregular polygons — virtually any shape CNC-cut and fabricated to your specifications.

Where It Is Used
Fabricated aluminum panels serve demanding architectural applications worldwide.
Facade Cladding

Facade Cladding

Architectural exterior cladding for commercial, institutional, and residential buildings, especially complex geometry.

High-Rise Curtain Wall

High-Rise Curtain Wall

Lightweight and durable panels for curtain wall systems on high-rise commercial and residential towers.

Sun Shading / Screens

Sun Shading / Screens

Perforated aluminum screens and brise-soleil for solar control with aesthetic light and shadow effects.

Curved Facade Elements

Curved Facade Elements

Single and double curved panels for iconic architectural facades demanding flowing, organic forms.

Column Cladding

Column Cladding

Precision-formed panels for cylindrical and tapered column covers in lobbies, atriums, and exterior facades.

Canopy & Soffit

Canopy & Soffit

Overhead and underside cladding for entrance canopies, covered walkways, and building soffits.

Airport Terminals

Airport Terminals

Large-format and complex-shape panels for terminal buildings, departure halls, and airside structures.

Sports Stadiums

Sports Stadiums

Dramatic facade treatments and roofing elements for stadiums and arenas, including perforated and curved panels.

Shopping Malls

Shopping Malls

Interior and exterior cladding for retail complexes, including feature walls, ceilings, and decorative elements.

Unlimited Color Options
From metallic finishes to custom RAL, Pantone, and NCS colors — Kynar 500 PVDF spray coating in any color you specify.
Metallic

Metallic

Silver, champagne, bronze, and custom metallic effects

Solid Colors

Solid Colors

Full-spectrum solid colors with exceptional uniformity

Wood Grain

Wood Grain

Realistic timber finishes — oak, walnut, teak, and more

Marble / Stone

Marble / Stone

Natural stone and marble textures for premium facades

Brushed

Brushed

Directional brushed aluminum finishes

Spectra

Spectra

Color-shifting and multi-tone special effect finishes

Anodized Look

Anodized Look

Anodized appearance with PVDF durability

Rusted Finish

Rusted Finish

Corten steel-inspired oxidized textures

Knit Pattern

Knit Pattern

Woven textile-inspired surface patterns

Embossing

Embossing

Raised 3D textured surfaces and effects

RAL / PANTONE / NCS

Custom Color

Any RAL, Pantone, or NCS color matched precisely

Certified Excellence
ISO 9001
Quality Management
ISO 14001
Environmental
ISO 45001
Health & Safety
AAMA 2605
High-Performance Coating
Paint Suppliers
PPG · AkzoNobel · KFCC
01

Kynar 500 PVDF / Powder Coating

Premium fluoropolymer resin-based PVDF and durable powder coating systems meeting AAMA 2605 / AAMA 2604 specifications for superior weatherability.

02

20-Year Warranty

Backed by a comprehensive 20-year warranty on coating performance — color retention, chalking resistance, and adhesion.

03

Intertek-Certified Testing

All coating systems tested and certified by Intertek for compliance with international performance standards.

04

Full Traceability

Mill test certificates, retained color samples, and coating thickness reports provided with every project order.

05

State-of-the-Art Facility

20 fabrication machines and 2 dedicated spray coating lines ensure precision manufacturing at any volume.

Get a Quote — No Minimum Order

Send us your drawings and specifications. Our engineering team will provide a detailed quotation with technical support — typically within 24 hours. Small orders and custom designs welcome.